The DC motor stator coil inserting machine can insert coil and wedge simultaneously,both copper wire and aluminium wire are applicable.
(1) Main technical data
| Stator OD: | Max. 160mm |
| Stator ID: | 30~100mm |
| Stator stack length: | Max.150mm |
| Tooling traveling distance: | Max.70mm |
| Suitable wire material: | copper/aluminium wire |
| Max. slot filling rate: | 80% |
| Slot number: | 8~48slots |
| Power: | 380V/50/60HZ 3Kw |
| Machine weight: | about 850kg |
| Machine dimension: | L1800*W650*1700mm |
(2) Machine main function and characteristic
The machine insert coil and wedge simultaneously, coil insertion is controlled by servo motor system , and wedge insertion by variable frequency motor.
It is controlled by HMI, and machine can diagnose breakdown automatically.
This machine is suitable for Polyester Film wedge roll material with fixed thickness and fixed width (width and thickness dimension is provided by customer)
The wedge feeding is by stepping motor, feeding length, cutting, forming, inserting slot number could be set.
Both copper wire and aluminium wire are appliable.
Production capacity ≤25s/set (exclude the man-hours for auxiliary work)
Primary qualification rate for copper wire ≥98.5%, after rework, the rate ≥99.5%
Both wedging system and feeding system have pre-decelerating function.
This machine has alarm for material runout.
Wire pushing height and stop time can be set in the HIM interface.
This machine has fixed foot and removable wheel.
Wedge should not be damaged, no burr in the surface, no movement or slide.
Slot paper should not be damaged, no movement or slide. Copper wire should not be pull away from the paper.
The stator should not be deformation or stator lamination should not be upward.
(3) Application
The stator coil inserting machine is suitable for universal motor and DC motor, is widely used in blenders, vacuum cleaners, and hair dryers, power tools, drills, sanders, circular and jig saws, domestic washing machines, Starter motor,etc.
(4) Picture show
Motor stator manufacturing production assembly line including paper inserting machine, coil winding machine, coil winding inserting machine, lacing machine, forming machine and testing machine.NIDE can supply and manufacture about then ,and all the process will be done by machine automatically. Operator only needs to do loading and unloading.
With good service, unique philosophy, professional team and reliable quality, we win the worldwide customers' confidence gradually. We directly and indirectly supply our products to more than 50 countries.Among the customers, many of them are the world-renown companies.
| Customerized service | 1. Customized product design and manufacturing |
| 2. Customized tranning | |
| 3.Technical suggestions | |
| After-sales service | 1. Warranty Period: 12 month usually |
| 2. Overseas service center available | |
| 3. Engineers available to service overseas |
Established in 2007, Nide is a company devoted in the field of electric motors manufacturing, providing one-stop service for its customers.
Nide has three main business divisions.
The first division is to provide different kinds of motor manufacturing machinery, it is our Main business, including stand along machine, fully-auto complete line for armature and stator production, and the motor assembly line.
The second division is to supply the full range of motor components such as commutator, ball bearing, carbon brush, insulation paper, shaft, magnet, fan, motor cover,etc.
The third division is to provide technical support and consulting, project support and turn-key service for some motor manufacturing.
Our machines are mainly applied to induction motors, BLDC motor, universal motor, three phase motor, single phase motor, AC motor, DC motor, such as washing machine motor, air conditioner motor, pump motor, cooler motor, alternator motor, fan motor, ceiling fan motor, compressor motor, power tool motor, vacuum cleaner motor, mixer motor, series motor, electrical car motor, wheel hub motor, electric toothbrush motor, hair dryer motor, electric shaver motor,etc.
| Contact Person : | Li |
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